20 × 16 × 12 box
volume & shipping weight

A 20 × 16 × 12 inch box holds 3,840 cubic inches — 2.222 cubic feet, or 62.9 liters. In metric it measures 50.8 × 40.6 × 30.5 cm.

Cubic feet2.222 ft³
Cubic inches3,840 in³
Liters62.9 L
US gallons16.62 gal
Cubic meters0.0629
20 in 16 in 12 in
Drawn to scale · surface area 1,504 in² · space diagonal 28.3 in
Dimensional weight

What a 20x16x12 box bills at

Carriers charge the greater of actual weight and dimensional weight. For this box: 3,840 in³ ÷ 139 = 27.63 → 28 lb at FedEx, UPS Daily Rates and DHL; ÷ 166 = 23.13 → 24 lb at UPS Retail. If what’s inside weighs more than that, you pay the actual weight.

Carrier / ratesDivisorDIM weightBilled at leastNote
FedEx (US)139 in³/lb28 lb28 lbFractions of an inch round up; weight rounds up to the next lb.
UPS Daily Rates139 in³/lb28 lb28 lbAccount rates. Dimensions round up to whole inches.
UPS Retail Rates166 in³/lb24 lb24 lbUPS Store / counter, domestic.
USPS Priority Mail & Ground Advantage139 in³/lb28 lb28 lbOver 1 ft³, so DIM applies. Each side rounded up to the inch first.
DHL Express (from the US)139 in³/lb28 lb28 lbRated in whole-lb steps.
International, rated in kg5,000 cm³/kg13 kg13 kgFor rates quoted in kg (e.g. shipping from Europe or Asia): 51 × 41 × 31 cm after rounding each side up to the cm. From the US, FedEx and UPS use 139.

“Billed at least” includes any minimum billable weight the box’s size triggers. Actual weight still wins if it’s higher.

Rules verified 22 Sep 2026 · sources: FedEx Service Guide 2026 · UPS 2026 Rate and Service Guide (Daily Rates) · UPS 2026 Rate and Service Guide (Retail Rates) · USPS DMM 223 (Priority Mail: DIM weight, cubic, nonstandard fees) · DHL Express US Service & Rate Guide 2026

Size limits & surcharges

Size checks for 20 × 16 × 12 in

Longest side 20 in, girth 2 × (16 + 12) = 56 in, so length + girth is 76 in. Here’s how that sits against each carrier’s lines (size only — weight rules are separate).

  • UPS & FedEx Additional Handling (size)Clear. Longest side 20 in: 28 in under the 48 in line. Second-longest 16 in: 14 in under the 30 in line. Length + girth 76 in: 29 in under the 105 in line. Volume: 6,528 in³ under the 10,368 in³ line.
  • UPS Large Package / FedEx OversizeClear. Length + girth 76 in: 54 in under the 130 in line. Volume: 13,440 in³ under the 17,280 in³ line. Longest side: 76 in under the 96 in line.
  • UPS & FedEx maximum sizeWithin the 108 in length and 165 in length + girth maximums.
  • USPS size limitLength + girth 76 in is within USPS’s 108 in limit.
  • USPS nonstandard feesApplies for over 2 ft³ (3,456 in³). A length fee and the 2 ft³ fee can both apply to one parcel.
  • USPS Cubic pricing (commercial)Not eligible: 2.222 ft³ is over the 1 ft³ Ground Advantage Cubic maximum. Cubic calculator →
  • DHL Express Oversize PieceClear: longest side 20 in (line: 40 in), second-longest 16 in (line: 32 in).

Rules verified 22 Sep 2026 · sources: FedEx Service Guide 2026 · UPS 2026 Rate and Service Guide (Daily Rates) · USPS DMM 101 (maximum size and weight) · USPS DMM 223 (Priority Mail: DIM weight, cubic, nonstandard fees) · USPS DMM 283 (Ground Advantage — Commercial, cubic) · DHL Express US Service & Rate Guide 2026

Packaging

Trim one inch

The biggest saving comes from the width: 16 → 15 in drops the FedEx/UPS DIM weight from 28 to 26 lb.

Changein³DIM ÷139SavesUPS Retail ÷166USPS
Length 20 → 19 in3,64827 lb−1 lb22 lb27 lb
Width 16 → 15 in3,60026 lb−2 lb22 lb26 lb
Height 12 → 11 in3,52026 lb−2 lb22 lb26 lb
Pallet

On a 48 × 40 pallet

6 per layer (3 × 2, 12 in side up), 5 layers in 60 in of stack height = 30 boxes, 66.7 ft³ in all. The layer covers 100% of the deck.

Assumes a simple column stack, box upright, no overhang, 60 in of boxes on the deck. Interlocked or mixed patterns can fit more; check your carrier’s or warehouse’s height limit. Try mixed patterns, other pallets and heights →

Amazon FBA

Size tier

Small Bulky at the lightest. Amazon sets the tier on the greater of unit weight and dimensional weight — here 3,840 ÷ 139 = 27.63 lb. It isn’t Large standard because its longest side 20 in is over 18 in and median side 16 in is over 14 in and shortest side 12 in is over 8 in; it fits Small Bulky (37 × 28 × 20 in, 130 in length + girth, 50 lb).

Rules verified 22 Sep 2026 · sources: Amazon Seller Central — Product size tiers

Heavier contents can move it up a tier — check with your product’s weight. See the FBA dimensional weight guide for 2026 fees.

USPS Flat Rate

Too big for every USPS Flat Rate box — the roomiest are the Large Flat Rate Box (12 × 11 3/4 × 5 1/2 in inside) and Medium Flat Rate Box 2 (13 5/8 × 11 7/8 × 3 3/8 in inside).

FAQ

20x16x12 box questions

How many cubic feet is a 20x16x12 box?
20 × 16 × 12 = 3,840 cubic inches. Divide by 1,728 (cubic inches per cubic foot) and you get 2.222 cubic feet — 62.9 liters or 16.62 US gallons. These are the box’s own dimensions; if they’re inside dimensions, the outside (what carriers measure) is slightly larger.
What is the dimensional weight of a 20x16x12 box?
28 lb at FedEx, UPS (Daily Rates) and DHL Express from the US, which divide 3,840 in³ by 139 and round up; 24 lb at UPS Retail Rates (÷ 166). USPS: 28 lb, because the box is over 1 ft³ (1,728 in³). You pay whichever is greater, the actual weight or the dimensional weight.
Does a 20x16x12 box get oversize or Additional Handling fees?
Not for its size at UPS or FedEx: longest side 20 in (line: 48 in), second-longest 16 in (30 in), length + girth 76 in (105 in) and 3,840 in³ (10,368 in³) are all inside the Additional Handling lines. Weight over 50 lb still triggers Additional Handling. USPS adds a nonstandard fee for over 2 ft³ (3,456 in³).
How many 20x16x12 boxes fit on a pallet?
6 per layer on a 48 × 40 in pallet with the 12 in side standing up (3 × 2), and 5 layers in 60 in of stack height — 30 boxes. The layer covers 100% of the deck. Interlocked or mixed patterns can sometimes fit more.
What Amazon FBA size tier is a 20x16x12 box?
Small Bulky at the lightest — Amazon uses the greater of unit weight and dimensional weight (27.63 lb for this box, 3,840 ÷ 139) to set the tier. It isn’t Large standard because its longest side 20 in is over 18 in and median side 16 in is over 14 in and shortest side 12 in is over 8 in; it fits Small Bulky (37 × 28 × 20 in, 130 in length + girth, 50 lb).